We open the production of aluminum windows
Aluminum and PVC window structures quickly gained popularity in our country. Fewer and fewer people today prefer wooden windows, which need to be constantly insulated in winter and painted. There is probably not a single performance characteristic in which an aluminum profile is inferior to other window profiles.
Attractive market
Modern aluminum glazing systems provide not only warmth and aesthetic appearance. By glazing the balcony using only two materials: glass and aluminum, you can increase the usable area in the apartment. And the owners of a small apartment will receive not only an additional mini-room on the balcony, but also brighter housing (due to an increase in luminous flux).
Aluminum windows have superior characteristics not only to their wooden counterparts, but also to windows made of plastic profiles (PVC). Aluminum, unlike plastic, does not burn, which means it is fireproof. Plastic not only burns well, but during the combustion process it also releases substances that are very toxic to humans: chlorine and hydrocyanic acid.
Aluminum is resistant to dirt and temperature fluctuations. The permissible temperature difference is from -50 to + 60 degrees. This best material for glazing of street pavilions and kiosks.
Obviously correct organized business in production aluminum windows, cannot be unprofitable. If there is active demand for the product, then you can enter the market!
To organize a business you will need to take the following steps:
- Register entrepreneurial activity in the local tax service(IP or LLC).
- Rent heated production room area from 100 sq. m. and warehouse space for storing raw materials and finished products area from 50 sq. m.
- Find suppliers of raw materials for window production (aluminum profiles and fittings)
- Buy necessary equipment
- Hire staff
- Conduct advertising campaign
- Start production
Equipment
For production aluminum structures from the profile you will need to purchase a number of small machines and presses. The cost of each individual device is not so high (
$3000 - $5000), however, for the complete set you will have to pay at least $40 thousand. To organize production you will definitely need aluminum saws, copy milling machines, face milling machines, angle crimping machines or presses, glazing stands, manual sheet benders, pneumatic screwdrivers, pneumatic drills, piston compressors, chip ejectors.
Raw materials and production technology
Aluminum profiles and fittings (handles, rubber bands, screws) are used as raw materials for the production of aluminum windows. The technology for producing windows from profiles is considered more simplified, since ready-made cast aluminum is used. The profile is purchased wholesale from foundries at a price of 150 rubles. per kg.
The price also depends on what profile is purchased: cold or warm. Hence, two technologies are distinguished: cold glazing and warm glazing. A cold profile is 2-3 times cheaper than a warm one. Low price due to simpler technology and lower performance characteristics (it’s not for nothing that it’s called “cold”). The cold profile is obtained through a simple extrusion process. The molding of the product is carried out by squeezing heated aluminum through a matrix with a hole. To create a warm profile, three components are used at once: the outer part of the profile, the inner part of the profile and a thermal break. The thermal break is located between the inner and outer parts of the profile and is carefully connected to them. Therefore, the product is more dense and insulated. Making a warm profile takes more time, money and labor resources. The price for cold profile windows starts from $30 per sq. m. m., and from warm - from $150 per sq. m.
You can familiarize yourself with the regulatory documentation for the production of aluminum windows in the following documents:
- GOST 22233-93. Extruded aluminum profiles
- GOST 21519-2003. Window blocks made of aluminum alloys
- GOST 21519-84 (1992) Windows and doors for balconies, shop windows and stained-glass windows made of aluminum alloys. General technical conditions
The manufacturing technology of window structures involves the following sequential steps: cutting aluminum profiles into blanks, processing the ends of the impost, punching technological holes, drilling holes for the lock and cylinder, drawing sealing rubber, assembling frames and sashes, installing fittings, assembling the structure and installing fillings in products .
You can implement ready-made windows construction companies, wholesale resellers and small private firms engaged in installing windows in apartments and houses. The most profitable clients are large ones construction companies, which have large volumes of work on the construction of residential complexes. It is not easy to conclude a contract with such a company due to high competition among window suppliers. To speed up sales volumes, you should hire a manager who will call companies daily and offer them cooperation.
Video - press for the production of aluminum windows
Equipment for processing aluminum profiles
We sell equipment for processing aluminum profiles: pneumatic and manual presses
for processing facade, window and door systems Tatprof, Sial, New Tec, Agrisovgaz, Almo, Alusit, hand presses for processing Provedal sliding and swing systems. Machines for aluminum structures are sold from a warehouse 120 km from Moscow, delivery throughout Russia is possible.
You can see the price list for equipment here.
Pneumatic and manual press Shoham, Israel
Pneumatic press Comall, Italy
Pneumatic and manual presses Bisal, Serbia
Pneumatic presses for processing facade systems
Pneumatic presses have been manufactured by SHOHAM MACHINERY LTD http://www.shoham-mach.co.il/ for more than 10 years. SHOHAM MACHINERY LTD equipment is very common in Russia and has proven itself to be of high quality, simple and reliable.
All presses are covered by the manufacturer's warranty - 2 years from the date of sale. In case of planned replacement/breakage of cutting knives, we will deliver them to the most the shortest possible time so that your production does not stand idle.
Pneumatic press PNZ8 for the NEW TEC 150 system
The PNZ8 pneumatic punching press is designed for technological processing of aluminum profiles of the NEW TEC 150 system. Price 3900 EUR.
Specification Value Operating temperature 0 ÷ 40 Storage temperature -10 ÷ 50 Maximum altitude 2000 m.a.s.l. Storage humidity 80 @ 20° C R.H. % Maximum humidity of the working environment 70 R.H. % Operating pressure Min 6 - Max 7 Bar Force 1950 kg Air consumption 1.6 Nl/cycle Dimensions 240x360x240 mm Noise level less than 70 dB
Pneumatic press P-AGS150
Pneumatic small-sized punching press (pneumopress), designed for cold processing of profiles of the AGS150 system. Price 5,680 USD.
Knife P-AGS150-K02-4
PNEUMATIC PRESS BS15800
The pneumatic punching press is designed for the technological processing of aluminum profiles of the AGS500 system. The price for the BS15800 press is available on request.
Article number BS15800 Types of processed profiles AGS-500 Drive type Pneumatic, 4 tons Operating pressure Min - 6 bar, max - 8 bar Temperature range of application From -20 ° C to +60 ° C Tool stroke 23 mm Dimensions (LxBxH) 660x295x296 mm Weight 87 kg
Model P-AGS500-5 Station
- List of technological operations:
Pneumatic press P-AGS500-8
Pneumatic small-sized punching press (pneumopress), designed for cold processing of profiles of the AGS500 system. Price 6,160 USD.
- List of technological operations:
Pneumatic press ALUSIT FC50+ Shoham P 509100
The pneumatic small-sized punching press is designed for cold processing of profiles of the ALUSIT FC50+, AGS 500 facade system. Price RUB 430,300.
- List of technological operations:
Shoham PMF50 for Alutech systems
The pneumatic small-sized punching press PFM50 is designed for cold processing of aluminum profiles of the ALTF50 system. The pneumatic press allows you to perform all the main operations for assembling the facade, which represent the sequence of the complete process of processing profiles (end processing of crossbars, punching drainage grooves in the clamping strip and decorative cover, punching holes for fasteners).
The pneumatic press is equipped with punching dies. It is possible to process crossbars at an angle of up to 10°. Price 6500 USD.
Pneumatic presses for processing window and door systems
For processing window and door series NS SY50-60-68/ AGS50-68, our company supplies pneumatic presses manufactured by COMALL. COMALL equipment has been known in Russia for a very long time and, thanks to its good technological development, relatively low cost and high reliability, is very popular among processors of aluminum structures.
Pneumatic press PNZ1
The system being processed is NEW TEC SY50-60-68/ AGS 50-68 produced by Alstokservis LLC and Agrisovgaz LLC. Price PNZ1 - 2,210 EUR.
This machine is designed for cold punching of holes of a given shape in profiles made of aluminum or similar materials. Punching is done using punches or knives of appropriate shape and dies.
- List of technological operations:
Equipment for the production of aluminum structures
The offered equipment for the production of aluminum structures is used in the production of aluminum windows, stairs and stepladders, advertising stands, showcases, commercial equipment, cabinets, aluminum partitions, facades, doors made of aluminum profiles and many other products in the production of which aluminum profiles are used.
The main machines are an aluminum cutting machine, an aluminum milling machine and an aluminum crimping machine. For aluminum, front saws or saws with bottom feed of the saw blade are more recommended, since pendulum saws develop backlash and inaccurate trimming over time (the angle goes away). For milling machines, you need to pay attention to the milling width you need. Angle crimpers are quite universal in characteristics and design, so it’s better to focus on price.
— differences in the production of windows begin with cutting the profile into blanks, for example, the door profile in the lower part is connected at a right angle. The bead securing the glass unit in the window is cut together with the main profile and also at 90°.
— milling of the impost occurs with fairly simple disk cutters, which most often select several ledges.
- on a copy-milling machine, a fitting groove, a lock cylinder and other holes are milled, the accuracy of which is not very scary
— for punching critical holes, such as holes for twisting corner joint crackers, manual and pneumatic punching presses are most often used. They do it very quickly and accurately.
— if you plan to make a connection on a corner crimping machine, then buy a cracker profile in advance, which is subsequently cut into corners and crimped inside the corner joint. Such a connection is more economically profitable and the corner crimping machine pays for itself fairly quickly.
Further assembly of standard aluminum windows is similar to PVC windows, this is the installation of sealing rubber, glazing, installation of fittings, hinges using templates. If complex crossbar structures are manufactured, then in most cases this structure is completely assembled in the workshop to eliminate errors. Subsequently, the structure is disassembled, the elements are signed and transported for direct installation on site.
Equipment for the production of aluminum profile windows
Equipment for the production of aluminum loggias PROVEDAL
Equipment for the production of aluminum facades
Machines (saws) for cutting
aluminum profile
Machines for processing (milling)
end of the impost
Corner crimping machines (presses) for aluminum
Copy milling machines
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Rules for exchange/return of equipment Tabletop machines are industrial products and are not intended for personal, household or household use. Goods of good quality cannot be exchanged or returned. If a discrepancy in quality of the goods is detected within fourteen days, the Buyer has the right non-conforming goods. The buyer must accompany the returned goods with a complaint report (statement of identified non-conformity) and the packaging in which the goods were the date of the invoice on which this product was received, a description of the identified non-conformity of the product, the names of the persons who identified the non-conformity of the product and their contact information. Seller on his own discretion may exchange the non-conforming item for the same correct item or refund the payment. The decision to return payment or replace the goods must be made by the Seller in thirty days from the date of receipt of the returned goods. In relation to goods returned in violation of the procedure described in these Rules, exchange and refund of payment are not is produced. In the event that damage to the goods occurred due to the actions of the Buyer, or during transportation and storage after receipt of the goods at the transport company’s terminal No refunds are made. Transport costs for the exchange of goods are borne by the Seller. The Seller does not compensate the Buyer for the costs of returning the goods if such costs are not The Buyer has previously agreed with the Seller. Equipment for the production of balcony structures made of aluminum profiles (analogous to the PROVEDAL system) includes the following elements:
ClassificationCutting saw The cutting saw is used for cutting aluminum profiles at various angles and can additionally be equipped with a measuring ruler Matrix for punching holes in aluminum profiles The matrix is a set of punching tools (punches) for performing operations to punch holes of a given configuration and size in an aluminum profile. The punches are assembled into a single block, which represents the matrix itself. The design of the matrix provides return springs to bring the tool to its original position. It is possible to combine the matrix into one block with a pneumatic press.
Pneumatic press for die drive The press serves to drive the matrix into action, lowering its upper part, on which the punches are installed, down. After cutting the profile, the press returns to its original position under the influence of the return springs of the matrix. Pneumatic presses are connected to a central compressed air system or can be powered by a stationary compressor with a working pressure of at least 6 atm. Copy milling machine The copy-milling machine is used for milling holes in aluminum profiles for locks, profile cylinders or for balcony latches. *In the table of goods, intersecting punching operations in an aluminum profile are designated A B C D E F G H I J K L. Equipment for Provedal can be sorted in the “Product Filter” by placing a “+” opposite the cutting operation. In this way, you can select the machine you need with the necessary processing operations for aluminum profiles. Punching operations using Provedal type aluminum profile equipment
PROVEDAL equipment intended for the production of sliding and hinged aluminum window structures (fixed, tilting, tilt-and-turn) from aluminum profiles of the C-640 series (wide profile) and P-400 (narrow profile) of the PROVEDAL system, used mainly for glazing balconies and loggias, for the production office partitions. The equipment we offer is used in the manufacture of aluminum sliding and casement windows, translucent structures, aluminum loggias and balconies from PROVEDAL profiles and its analogues:
Equipment for sliding and swing structures made of Provedal type aluminum profilesPunching of all necessary technological holes in aluminum is carried out on a special pneumatic press combined with a matrix, or the matrix is inserted into a separate press, manual or pneumatic, which will compress the matrix equipped with punching knives and punches. Also in the catalog are Manual Composter Presses that perform one punching operation, which allows you to supplement the missing matrix operations. Press matrix = Press + Matrix = Press combined with matrix With the help of such Pressmatrix or matrices with presses can be cut out: drainage holes holes in the sash for installing rods holes for fitting handles connecting holes for crackers in aluminum profiles, holes for a corner insert (cracker) for connecting the corner of the aluminum frame and the window sash of balcony structures other holes that are given in detailed description for each equipment Checked.
Attractive marketModern aluminum glazing systems provide not only warmth and aesthetic appearance. By glazing the balcony using only two materials: glass and aluminum, you can increase the usable area in the apartment. And the owners of a small apartment will receive not only an additional mini-room on the balcony, but also brighter housing (due to an increase in luminous flux). Aluminum windows have superior characteristics not only to their wooden counterparts, but also to windows made of plastic profiles (PVC). Aluminum, unlike plastic, does not burn, which means it is fireproof. Plastic not only burns well, but during the combustion process it also releases substances that are very toxic to humans: chlorine and hydrocyanic acid. Aluminum is resistant to dirt and temperature fluctuations. The permissible temperature difference is from -50 to + 60 degrees. This is the best material for glazing street pavilions and kiosks. Obviously, a properly organized business in the production of aluminum windows cannot be unprofitable. If there is active demand for the product, then you can enter the market! To organize a business you will need to take the following steps:
EquipmentTo produce aluminum structures from profiles, you will need to purchase a number of small machines and presses. The cost of each individual device is not so high (~$3000 - $5000), but for a complete set you will have to pay at least $40 thousand. To organize production you will definitely need aluminum saws, copy milling machines, end milling machines, angle crimping machines or presses, glazing stands , manual sheet benders, pneumatic screwdrivers, pneumatic drills, piston compressors, chip ejectors. Raw materials and production technologyAluminum profiles and fittings (handles, rubber bands, screws) are used as raw materials for the production of aluminum windows. The technology for producing windows from profiles is considered more simplified, since ready-made cast aluminum is used. The profile is purchased wholesale from foundries at a price of 150 rubles. per kg. The price also depends on what profile is purchased: cold or warm. Hence, two technologies are distinguished: cold glazing and warm glazing. A cold profile is 2-3 times cheaper than a warm one. The low price is due to simpler technology and lower performance characteristics (it’s not for nothing that it’s called “cold”). The cold profile is obtained through a simple extrusion process. The molding of the product is carried out by squeezing heated aluminum through a matrix with a hole. To create a warm profile, three components are used at once: the outer part of the profile, the inner part of the profile and a thermal break. The thermal break is located between the inner and outer parts of the profile and is carefully connected to them. Therefore, the product is more dense and insulated. The production of a warm profile takes more time, money and labor resources. The price for cold profile windows starts from $30 per sq. m. m., and from warm - from $150 per sq. m. You can familiarize yourself with the regulatory documentation for the production of aluminum windows in the following documents:
The manufacturing technology of window structures involves the following sequential steps: cutting aluminum profiles into blanks, processing the ends of the impost, punching technological holes, drilling holes for the lock and cylinder, drawing sealing rubber, assembling frames and sashes, installing fittings, assembling the structure and installing fillings in products . SalesReady-made windows can be sold to construction companies, wholesale resellers and small private firms engaged in installing windows in apartments and houses. The most profitable clients are large construction companies that have large volumes of work on the construction of residential complexes. It is not easy to conclude a contract with such a company due to high competition among window suppliers. To speed up sales volumes, you should hire a manager who will call companies daily and offer them cooperation. Video - press for the production of aluminum windows
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