The process compressor driver is a specialist who ensures the smooth functioning of compressor units. He is engaged in their maintenance, preparation for launch and stop. Such an employee, using automatic means, measuring instruments, protection and blocking systems, inspects the equipment, identifies breakdowns and eliminates them. In the article, we will consider the profession, learn about the requirements for such specialists, and find out the level of their wages in Russia.
About the profession
The process compressor driver maintains special equipment necessary for the operation of pipelines. For their normal functioning, it is necessary to carry out regular maintenance, repair and checks of the equipment. This is what the specialist described in the article does.
The profession in the labor market is quite in demand, and in the near future the demand for it will not fall. The work is difficult and requires excellent physical preparation. Usually, an employee is dismissed if there are health problems. The driver must be able to get along in a huge team, this skill is very important.
Requirements
To work by profession, you must meet certain requirements, we will discuss them below.
Qualifications
Initially, to work in the described specialty, you need to get the appropriate education. You can study at a college or technical school. Good knowledge of chemistry, physics, electrical engineering. You also need to be competent in the following areas:
- It is required to know the automation device and the principle of operation of pumping units.
- You need to know how the compressor equipment is arranged, and understand its settings.
- You need to know the instructions on how to act during an accident.
- You need to be able to start transportation through pipelines, how to regulate pressure, how protective units are arranged, and so on.
You also need to know how to use control devices and understand the basics of their operation. That's not all qualification requirements but only the main ones. Be sure to know how all the technological processes used in production go.
Discharges
Drivers can have 6 qualification categories. The sixth is considered the highest. Workers of different categories have different official duties. Let's consider them in detail.
Second rank
A specialist with a second category is engaged in servicing compressors, the operating pressure of which is up to 10 kgf / cm2 (1 MPa), and the flow rate for such units is not more than 5 m3 / min. The duties of an employee are:
- Starting, regulating and stopping compressors.
- Monitoring the functioning of additional equipment and compressors.
- Lubrication of the most critical components and parts.
- Prevention of breakdowns of units.
- Fault repair.
- Control of safety devices.
- Engine repair work.
- Filling emergency and service tanks with oil and pumping it out.
- Repair of compressor equipment.
A driver with a second category must have the following professional knowledge:
- To know how compressors of various device principles work, how steam engines work.
- How to repair engine and compressor failures.
- Methods of using control and measuring instruments, their purpose.
- Piping layouts.
- The level of working pressure and air temperature, which corresponds to each of the modes.
- Permissible temperature regime operating unit.
- Ways to eliminate overheating and measures that make it possible to prevent it.
You also need to know which brands of lubricants are used for certain components.
Third rank
After completing advanced training courses, you can get the third category. Such a specialist is engaged in servicing turbochargers and stationary compressors, the operating pressure of which is up to 10 kgf / cm2 (1 MPa) at a flow rate of more than 5 m3 / min. and up to 100 m3 / min or units with a pressure of more than 10 kgf / cm2 (1 MPa), flow less than 5 m3 / min. If work is carried out with gases that are non-hazardous driven by various engines. Employees with the third category have the following job responsibilities:
- Adjustment and start of compressors, as well as engines.
- Support of the necessary parameters of the installation functioning.
- Switching different units.
- Prevention of emergency situations.
- Preparation of technical documentation relating to the operation and maintenance of the station.
- Participation in the repair work of components and other devices.
A specialist with a third category is required to have the following knowledge:
- How the piston and turbocompressor, electric engine and internal combustion, steam engines and installations are arranged.
- Be thoroughly familiar with technical specifications these units, also know the rules for their maintenance.
- You need to know how the control and measuring equipment is arranged, their technical data and operating standards.
- Know the piping layout.
- Documentation necessary for the operation of the installation.
- Be familiar with thermodynamics and electrical engineering.
Fourth rank
A specialist with the fourth category is engaged in servicing units up to 10 kgf / cm2 (1 MPa), with a supply of more than 100 m3 / min. He has the following responsibilities:
- Sets and maintains the optimal mode of operation of the unit.
- Supervises the correct operation of engines and other mechanisms.
- Inspects and repairs equipment.
The employee must have the following knowledge:
- Understand the features of the types of compressors, electric motors and internal combustion, measuring instruments, fittings and steam engines.
- Know the scheme of how pipelines and other technological fittings are located at the compressor station.
- The layout of the automatic installation, blocking the functionality of the station.
- Technical data of serviced units.
- Established norms for power consumption for the operation of the station.
It is also required to understand how much materials are consumed to produce gas or compressed air.
Fifth rank
A mechanic who has received rank 5 is required to understand the structure of compressors and other components very well. He must know:
- Kinematic diagrams of engines (electric and internal combustion) and turbochargers.
- How high pressure units are arranged.
- Rules for the operation of all auxiliary devices.
- Technological processes of the station.
- Efficiency (efficiency factor) of compressors and other units.
This knowledge is required.
Sixth rank
A person with a 6th category maintains devices with maximum power and throughput. Such an employee must:
- Monitor the correct functioning of all devices and the station as a whole.
- Compile defect reports.
- Repair all equipment.
You also need to have the following knowledge:
- Know about the design features of the turbocharger.
- Understand kinematics.
- Know everything about power equipment.
He also needs to know the detailed characteristics of how they are operated power plants aggregates.
Profession in the Russian labor market
Occupation of the engineer of technological compressors in Russian Federation quite in demand. Consider how much such specialists earn in different regions of the country.
Average salary by position
The average income for positions of a process compressor driver in the Russian Federation, taking into account all specializations, is 55 thousand rubles.
Distribution of the number of vacancies by salary
The number of vacancies by profession and salary looks like this:
Average salary including all positions by region
On average, in the regions of Russia, taking into account all positions, the salary is as follows:
Work safety
Labor in the described profession is protected by the current legislation of the Russian Federation. This law establishes and regulates certain work safety standards. It provides for the mode of operation of the mechanic, safe for his health. The mode of work depends on the qualifications and health of the employee.
Jobs
Employees of this profession are quite in demand, especially if they have solid work experience. You can always get serious manufacturing enterprises. To do this, you should follow the labor market on the Internet and other resources and find vacancies. They appear frequently.
At distance courses, students will learn about the methods safe operation equipment and instruments, requirements for employees, the nuances and subtleties of the profession. Educational programs adapted for remote passage, so that the employee acquires new knowledge and skills without interrupting production.
The training is aimed at training specialists, taking into account the current legislative and professional requirements. Training includes the development of the necessary theoretical knowledge, followed by practical training at the place of work. After completing the courses, students undergo certification, according to the results of which the corresponding official certificates are issued. CPPC invites everyone to distance courses for getting a job.
It is worth noting that only unscrupulous training centers offer the purchase of a certificate or a crust instead of training. Buying a crust won't do ordinary person a real professional and an expert in his field, will not help to get workplace in good company. Center vocational training personnel is not engaged in the sale of crusts, but in full-fledged distance learning.
For the suction and movement of water and other liquids, it is customary to use special hydraulic devices - pumps. To date, depending on the scope and functional features, more than three thousand types of this equipment can be distinguished. One of them is a process pump. And it must be managed by the engineer of technological pumps.
Description of the profession
A process pump operator is a worker who maintains pipelines for liquid and gaseous substances. His duties also include carrying out preventive examinations, repair work, and taking instrument readings.
The driver must check all elements of the system before each start. If he found malfunctions or malfunctions, it is necessary to determine the cause of the occurrence and promptly eliminate it. In the event that the malfunction is beyond the skills and abilities of a specialist, he must report this to the immediate supervisor. After checking and starting the process pump, the worker must monitor its operation, if necessary, make adjustments to the modes.
The worker needs to monitor all indicators, whether they correspond to the established parameters. When the pump is running, unauthorized persons cannot be allowed into the working perimeter.
For successful professional implementation, the driver needs to understand how the pump functions, what design features it has. He needs to have the skills to set up all the equipment and devices used.
Only specialists who have passed a medical examination and a test of knowledge on labor protection and industrial safety may be allowed to work independently at the facility. In the process of work, he will also undergo regular briefings on safety principles.
In the performance of his duties, the operator of process pumps must proceed from safety rules, industrial sanitation, and quality standards for the work performed. He also needs to sort and label all materials used.
The operator of process pumps during work may be exposed to the following negative health factors: high temperatures, poor lighting, moving parts of mechanisms. Therefore, during work, he is obliged to wear special clothes, safety shoes, as well as protective equipment. These include: fire-resistant suit, rubber boots, gloves, hard hat, goggles, mask.
If there is emergency situation, the driver must act according to the instructions. So, he needs to turn off all the devices from the power supply, evacuate people, provide the first medical care possible victims. All such cases must be promptly reported to the head, as well as to the necessary authorities - the fire service, medical care.
Since the machinists work in shifts, they need to hand over duty to their partner, bring him up to date, leave entries in the operation log about pump malfunctions and how to eliminate them. Leaving your workplace before the end of the shift or the arrival of the shift is prohibited.
Where can I learn the profession of a process pump operator?
It is not possible to work as a process pump operator without special education. There are two ways to get the necessary education: to enter a technical school or college, to become a student of courses at educational centers.
Get into vocational secondary educational institution possible after 9th or 11th grade. The duration of study is from two years, depending on which form of study was chosen - full-time, part-time, part-time. You can become a student of the course only after the age of majority, while they last from a month to a year.
During the training, students study materials science, drawing, electrical engineering, technical mechanics. Also in the curriculum, attention is paid to the study of safety and the development of practical skills.
In addition, a specialist who has already received an education must take refresher courses in order to develop in professionally by acquiring new skills.
Occupation ranks of process pump operator
There are six qualification categories in total.
Technological pump operator 2nd category
For the most part involved in auxiliary and simple work. For example, it can serve installations. More complex tasks are possible only if the work is supervised by a driver with a higher level.
Technological pump operator 3rd category
Independently conducts inspections of equipment with a capacity of more than 500 cubic meters. m/h The range of its tasks also includes monitoring the functioning of systems, taking readings.
Technological pump operator 4th category
Works with more powerful installations. At the same time, he must supervise the transformer substations together with a more qualified colleague.
Engineer of technological pumps of the 5th category
Works with engines and pumps, the power of which does not exceed 3 thousand kW. Also, his qualifications are sufficient to conduct maintenance pumping stations, capacity from 1 thousand to 3 thousand cubic meters. m/h
Engineer of technological pumps of the 6th category
Can supervise specialists with lower qualification category. In addition, he must lead the entire process of working with the pump: inspection, maintenance, operation.
Engineer of technological pumps of the 7th category
Works with equipment and technical documentation, and supervises workers.
Personal qualities of the profession of a machinist of technological pumps
Such work requires the driver to show the following qualities: responsibility, discipline, attention to detail, communication.
The level of wages of the profession of a machinist of technological pumps
Representatives of this profession have a very high salary. Of course, it is largely determined by the skill level of the specialist. But even a driver of the 2nd category without work experience can count on a salary of 20,000 rubles. At the same time, a highly qualified specialist will receive monthly from 40,000 rubles.
Pros and cons of the profession of a process pump operator
TO positive moments specialties include:
a decent level of wages;
perspectives career development and development.
TO shortcomings professions should include:
- great responsibility.
ISK Deco-Invest LLC thanks the CPC "Capital" for distance professional retraining courses in the specialty "Marketing".
Thanks to the support of the curator and the friendly attitude of your specialists, the training left the most pleasant impressions. The remote mode did not affect the quality of training, it was a full-fledged course with interesting lectures, practical tasks and useful materials for self-study. Our specialists received not only documents on education, but also knowledge, abilities, skills, which, undoubtedly, is the merit of the methodologists and teachers of the training center.
Separately, I would like to thank the consultants of the "Capital", who gave exhaustive answers to the questions of the course participants even after its completion. We are ready to recommend the educational services of the training center to colleagues and partners.
Society with limited liability
Stroytekhnika-M LLC is regular customer retraining center "Capital".
We were looking for a company for long-term cooperation, providing a full range of services (from certification and training to assistance in obtaining certificates and licenses), and the Stolitsa center fully met our expectations. Convenient training, fast certification, all working specialties - we no longer have problems with qualified personnel and inspection bodies. We also used the services of the center to obtain an FSB license, thanks to which we received it on time and started to work on time. construction work.
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Closed Joint-Stock Company
CJSC "PODMOSKOVIE-STROY" thanks the staff of the Center for Retraining "Capital" for their friendly attitude, attentiveness and professionalism in their work.
We regularly contact the training center for training and qualification certification Engineers, foremen and foremen. Our the main task, i.e. urgent re-certification of personnel, each time is performed flawlessly, and convenient remote form classes allows you to do without interruptions in the production schedule.
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Limited Liability Company
"Komstroyproekt"
The management of the Komstroyproekt company thanks the experts of the Stolitsa center for their help in training the personnel of our company.
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The training was conducted in correspondence form with the use of distance technologies. We received not only educational services, but also consulting support on issues within the framework of training programs, as well as complete list regulatory documentation with explanations.
It's very hard to imagine modern life without pipelines through which vaporous, gaseous and liquid products. On the territory of the state there are a large number of technological and main pipelines that require constant maintenance. The supply of any substance through pipelines is provided by special equipment. The maintenance of such equipment is carried out by the engineer of technological pumps and compressors.
All branches of industry are well developed in our country. Many enterprises use internal communications operating under a certain pressure to transport raw materials or industrial waste, so the specialty of a process pump and compressor operator will always be in great demand in the labor market.
Qualification
The main responsibilities of the profession of a process pump and compressor operator include:
The job description of specialists SPO 240101.02 "Technological pumps and compressors operator" provides for the mandatory availability of certain knowledge.
Professionals should be familiar with:
Education
There are a lot of colleges and technical schools in Russia where those who wish can study and master such a profession as a machinist of technological pumps and compressors. All specialized educational institutions each year recruit students who have graduated high school. The period of study directly depends on the available education (grades 9 or 11) and the form of attendance educational institution.
After graduating from a specialized college or technical school, each graduate receives an appropriate diploma. Young specialists can easily find a job in the specialty of SPO "Technological pumps and compressors operator".
All graduates of specialized technical schools are able to:
- to carry out the decommissioning of pumping equipment for subsequent transfer for repair;
- regulate the operation of compressor units;
- work with apparatus for drying gas;
- find and eliminate minor problems in the operation of installations;
- prepare units for launch;
- exercise control over the transportation of substances through pipelines;
- keep records;
- comply with the rules of industrial and environmental safety.
All students of specialized colleges, mastering the specialty of a machinist of technological pumps and compressors, undergo an internship at operating enterprises. This allows you to consolidate the acquired knowledge well.
The curriculum includes the study of the following subjects:
Employment
After graduating from an educational institution, young people with the specialty "technological pumps and compressors machinist" will always be able to find a suitable place for employment and choose who they will work on it. Any enterprise using internal and main pipelines will gladly accept such specialists in its own staff.
Process pump operators will always be in high demand at many enterprises. Workers in this specialty receive good wages and have excellent career prospects.
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