Modern market equipment used in the manufacture of packaging is filled with machines made in China and Taiwan. However, today there comes a time when business entities do not want to spend financial resources on constant repairs and service maintenance, and managers think that paying only for a brand is not very profitable.
Main criteria for selecting machines
Let us first consider South Korean and Japanese equipment for production cardboard boxes. The cars are aimed at the European market.
The choice of these particular manufacturers is due to the needs of the domestic market for a reliable and high-performance device.
Moreover, the latter characteristic implies both the maximum mechanical speed of the machines and ease of maintenance, optimal wiring system, quick reconfiguration, the easiest possible setup of the device for circulation and, of course, stability of operation in the production process.
Also, an important role when choosing a specific device is played by the optimal price-quality ratio (for example, this is a South Korean machine for the production of cardboard boxes).
Economic efficiency is an important criterion when choosing a device
Carrying out simple calculations of economic efficiency also showed that South Korean equipment for the production of cardboard boxes allows unit costs to be reduced to a minimum, ensuring best time return on investment and maximum future income.
Embossing and die cutting machines
Young Shin Machinery (South Korea) is one of the world's largest manufacturers in this field of activity. It has received recognition from a large number of such developed countries, like the UK, France, Germany, the Netherlands, Italy, Slovenia, as well as China and the USA.
This extraordinary success is due to the fact that this equipment for the production of cardboard boxes has high quality, stability and exceptional operational reliability with a general level of automation and a reasonable price.
Thanks to extensive experience, the use of proven global manufacturing technologies, as well as the presence of a highly qualified staff of designers and engineers, coupled with the desire to meet customer requirements, this company is able to create universal equipment for the production of cardboard boxes that meet various market requirements. An important aspect in choosing this particular manufacturer is the fact that these machines can be used for more than 30 years.
Manufacturing of containers used in agriculture
Similar containers are used in various fields human life activity. It can be used both for storing certain parts in industry and for transporting vegetables in agriculture.
It is the latter industry that requires optimal logistics solutions that significantly speed up processes, reduce costs and meet the needs of ergonomics and hygiene. Only convenient packaging made of thick paper material can satisfy these requirements.
This article will review a reliable line for the production of cardboard boxes, made using Boix Europe technologies. This assembly equipment is used in the production and gluing of containers from of this material specifically for enterprises operating in agriculture.
Such equipment for the production of cardboard boxes assembles containers of any configuration and from various types raw materials, which allows it to transport both food and non-food products.
Specialization of the device for the production of cardboard boxes
Lines operating in this area of production are responsible for the following operations:
- a machine that carries out installation and gluing of containers of various combinations and fastenings with and without rods;
- automatic device that produces hard cardboard boxes with reinforced corners;
- a machine for gluing standard open-top boxes (in this case, the dimensions of cardboard boxes can be set at the initial stage of processing);
- a device for mounting and gluing boxes of three parts;
- a manual press, which is used for gluing shoe packaging with hot glue;
- device operating in automatic mode, which forms boxes with an octagonal corrugation closure for six bottles.
Summarizing the material presented, it should be noted that the described packaging made of thick paper and corrugated paper is a universal container that is used in various fields of activity of business entities.
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Production of cardboard boxes
You have chosen a type of business such as the production of cardboard boxes. So, let's look at all the nuances of this business in more detail.
Profitable business ideas are sometimes so invisible that the general public is not even aware of them.
Let's look at an example right away: an ordinary fountain pen, of which millions are sold every day in the world. Have you ever wondered how it is made? I bet not. Meanwhile, very often all the parts for a fountain pen - the body, the tube with paste, the ballpoint tip - are manufactured in separate production facilities, and they are all assembled separately, too. Do you know which company produces ballpoints for fountain pens? That's it! And me too! Meanwhile, from those daily millions from sales of fountain pens, this company gets a good amount of money. Production is cheap, but sales volume is simply huge.
The packaging business has been “neighboring” next to the production of most goods for many years, forming a kind of symbiosis with them, allowing them to exist at the expense of each other. The most profitable areas of such a business are the production of boxes from the most different materials– plastic, wood, metal, cardboard. The latter rightfully occupies a leading position among the rest. Let's see why.
Brief business analysis:
Costs of setting up a business:2,800,000 – 3,500,000 rubles
Relevant for cities with the population: no limits
Industry situation:average saturation of the production and supply market
Difficulty of organizing a business: 4/5
Payback: 1-1.5 years
Advantages of cardboard boxes
- Firstly, these are the most affordable prices, both in terms of production costs and wholesale purchases by consumers.
- Cardboard boxes, subject to storage conditions, have a long service life and are reusable.
- Equipment for the production of boxes can be easily converted to produce products of other sizes and shapes.
- Cardboard boxes meet all environmental requirements.
- In terms of transportation, the box is a very convenient cargo. When folded, thousands of boxes can be loaded into one truck.
- Boxes can bring additional income to the manufacturer if advertising is placed on their surface.
How can cardboard boxes be used?
The question of where and how cardboard boxes can be used is rather rhetorical, because the scope of their application is as wide as it is known. But let’s still try to see where the boxes are most in demand. This will be useful to us when determining product sales channels.
Due to the main characteristic features of their material - cardboard: environmental friendliness and light weight, boxes are most often used in:
- food industry, in particular, at dairy, margarine, confectionery plants, and distilleries
- Packaging household appliances and electronics
- Packaging of prefabricated cabinet furniture
Abroad, the range of uses of cardboard containers is much wider. For example, in China and England they make... coffins from cardboard. When folded, they quietly gather dust somewhere in the corner of the house, waiting in the wings. In Japan, houses for refugees were built from cardboard, then this practice spread throughout the world. And what? Also a kind of... container.
By the way, cardboard boxes can be made very beautiful, and then people will be willing to pay much more for them. They were the first to understand this American company“BoxCycle”, which provides services for some individuals and various companies to find cardboard boxes in any quantity, any size, density, and at any price, and helps others get rid of unnecessary cargo. The client simply leaves a request indicating the parameters of the boxes he needs, or those that he would like to liquidate. How necessary such services are can be judged by the fact that the annual turnover of the BoxCycle company is several hundred thousand dollars, and the company does not intend to leave the market in the near foreseeable future.
Of course, it is difficult to judge how possible such a business is in our country; after all, the thinking of people separated by an ocean is strikingly different from each other. But many American business ideas are successfully implemented in Russia. Examples of such projects can be found.
Where to make boxes
Let me draw your attention once again to the topic of the article - the production of cardboard boxes, and not the cardboard itself. If I receive at least a few requests, I will definitely consider this business idea, but for now I can say that cardboard production is a very costly, but also very profitable, huge-scale production, which is carried out by large pulp and paper mills in Russia. And the production of boxes from this cardboard is a project that is accessible, if not to everyone, then to many if they have a certain starting amount and desire. By the way, collecting recyclable materials that are used in the production of cardboard is also a separate business idea. How to open a waste paper collection point can be found at this link.
The main problem of this business is precisely the premises, because the production area is of this size - approximately 1000 sq. m. meters for machines + 500 sq. meters for warehouse finished products It’s difficult to find, and the rent for such premises will be such that it’s scary to imagine. But it's worth it. The demand for cardboard containers is so great that the payback for the project will be just over a year.
There are special requirements for the premises:
- Firstly, this is the temperature and humidity of the air - after all, we are dealing with paper material (the temperature in production should be at least +18 0 C, in the warehouse - at least +5 0 C, and air humidity should be no more than 80 %)
- This is where the problem comes from fire safety and ventilation, which must be installed according to all rules
- The production premises must be safe from all natural types of moisture (ground, melt, rain water)
What equipment will be needed to produce boxes?
Equipment for the production of cardboard boxes is the second most expensive stage of organizing a “box” business. You will probably be as surprised as I am when you find out that there are several dozen companies in the world that manufacture machines for the production of cardboard boxes, both foreign and domestic. Among this variety, we can note the equipment of the Italian company Emmeci Group, the Chinese TRANSPACK, and the South Korean company Young Shin Machinery, whose equipment for the production of cardboard boxes is considered one of the best in the world.
An automatic machine for the production of cardboard boxes is called an automatic press for die-cutting (cutting a product with complex shapes from a large sheet of cardboard by hitting a stamp along a given contour), creasing (applying a straight groove, facilitating the subsequent bending of the product in this place), and embossing (improving the appearance ).
Equipment for the production of cardboard boxes is fully automatic, electronically controlled, and requires minimal human intervention, which minimizes the number of possible errors during production.
Production technology
The entire production process of cardboard boxes can be break down into the following steps:
- Cutting sheets on a special cutting and scoring machine
- Printing on cardboard using a flexographic station (used in the production of cardboard boxes with a logo, advertising, etc.)
- Making box molds using an automatic press
- Gluing containers using a folder-gluer
How to register your business
The business format itself requires registration legal entity when conducting entrepreneurial activity. The best option- OOO. You can read how to register an LLC here -.
Almost any person purchasing an expensive gift for a friend, colleague or acquaintance is ready to invest several hundred rubles in the purchase of original gift packaging!
How is cardboard packaging produced?
Production of cardboard packaging: economic feasibility of business + general information about products + marketing research + organizational issues+ development stages + recommendations for raw materials + requirements for premises, personnel + technical equipment of the enterprise + sales features + profitability.
Where to start making gift wrapping?
To open a mini-production enterprise, you must first conduct marketing research.
This will help you choose your business specialization!
✔ A win-win option is considered to be a release intended for women ( jewelry, telephones, etc.).
Of course, on the eve of the holidays, the business concept will need to be adapted to the needs of consumers:
✔ So, on Valentine's Day, it makes sense to release it in the shape of a heart.
✔ Before the New Year holidays, you should make several batches for toys, artificial trees and other holiday attributes.
How much money do you need to start a gift wrapping business?
✔ To launch such a project, an initial investment of about 400,000 rubles will be required.
✔ To operate the enterprise you will need to rent production room with an area of at least 500 square meters
✔ About $100,000 will need to be invested in the purchase of high-precision technical equipment designed for the production of gift packaging from plastic, cardboard and other materials.
What equipment to choose for making gift wrapping?
The production line will consist of such elements as:
or
An enterprise producing packaging products must have designers, specialist technicians, operators, sorters, and general workers on staff!
- a business direction that, if managed correctly, will bring decent profits to the entrepreneur. This is due to the truly high demand for production results, i.e. finished products.
Take a look at one of the major industrial sectors of each state, namely . You will see that over the past 10 years, containers have become a priority product in the national economy.
Packaging consumption is high, especially in industrialized countries, such as Russia. 78% of freight transport occurs using cardboard containers. This means that every year the need for pallet containers is growing by at least 10%.
It is interesting that the Russian Federation is characterized by a significant predominance (12 times) of imports over exports. Those. hundreds of millions of dollars, which would be enough to establish and develop the domestic industrial production packaging are used to purchase imported packaging products of various types.
Sales of gift packaging:
The most difficult stage in organizing such a micro-business is finding sales channels for gift packaging:
✔
It is advisable to use several ways to sell gift products simultaneously.
✔
You can cooperate with large retail chains, specialized stores, event agencies
Of course, creating and promoting a high-quality website will require certain expenses (about 700 thousand rubles), however financial results The operation of the enterprise will improve within a few months.
Marketing research of the cardboard packaging market:
On Russian market the largest segment is . Consumption of packaging products exceeds 25 kg per person. This is about 50% of the world average, despite the fact that domestic producers do not satisfy the needs of customers to the full extent (by 60-70%). Even periods of crisis in the Russian economy do not affect production. There has been a positive trend since 2012. The production of packaging products is increasing by no less than 8.1%.
How much can you earn making gift wrapping?
The payback period for investments in this business project depends on product sales volumes. A businessman can count on receiving a net profit of 100 to 500 thousand rubles per month. Taking into account the payback of equipment in 3 years
Which OKVED code should I indicate when registering?
OKVED 17.29 - production of other products from.
OKVED 22.29 - production of other plastic products.
OKVED 21.21 - production of corrugated cardboard, paper and cardboard packaging
OKVED 21.11 - production of cellulose and wood pulp
What documents are needed to open a business?
To start production, you need to register a business either individual entrepreneur(IP), or as a company with limited liability(OOO). The procedure for registering an individual entrepreneur is simpler, takes less time and is cheaper. But, if you register an LLC, you do not have to answer with your property for fulfilling contractual obligations. Documents are submitted to the Federal tax service at the place of residence.
It is recommended to register an enterprise as an LLC or OJSC, and choose a general taxation system. The production of cardboard packaging must be carried out in accordance with GOST standards 7376-89, 7691-81 and 7420-89.
Which taxation system should I choose for registration?
STS is a simplified taxation system in two different versions: STS Income and STS Income minus expenses; UTII – single tax on imputed income; Unified agricultural tax - unified agricultural tax; Patent taxation system (only for individual entrepreneur taxation). Types of taxation for LLCs in 2018... Simplified taxation system (STS) in the options of STS Income and STS Income minus expenses; Unified tax on imputed income (UTII); Unified Agricultural Tax (USAT). General or basic taxation system (OSNO); Simplified taxation system (STS) in the variants of the simplified taxation system Income and simplified taxation system Income minus expenses; Unified tax on imputed income (UTII); Unified Agricultural Tax (USAT)
Do you need a permit to open a business?
To engage in the production of packaging products, you must obtain permission from the sanitary and epidemiological service and the fire department.
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