Plant for the production of dry building mixtures. Choosing equipment for the production of dry building mixtures: what you need to consider. Is the production of dry building mixes promising?

Your company consumes dry building mixes in large volumes, and you want to reduce their cost?
Do you want to enter the market building materials, but are afraid of large investments?
Specially for you, Stroymekhanika machine-building enterprise offers a unique novelty - an inexpensive mini-plant for the production of dry building mixtures TURBOMIX 300!

Due to its compactness, low cost and flexibility technological process it is ideal for the production of dry building mixes of various formulations for the own needs of construction enterprises and organizations, as well as for "newcomers" to the construction market.

Advantages of the TURBOMIX 300 mini-factory:

compactness of the production line - for its installation, the plant requires a room with an area of \u200b\u200bno more than 60 m²;
low cost of equipment;
economical consumption of energy resources;
the flexibility of the technology, which makes it possible to produce building mixtures in a given quantity and any recipe and to change the volume and composition of the produced materials without additional reconfiguration of the equipment;
high quality finished product;
the possibility of supplying an individual configuration of equipment at the customer's choice;
the design of the plant was developed taking into account the requirements of ergonomics and labor protection of production personnel.

Video reviews

	Mini-plant for the production of dry building mixtures TURBOMIX 500
Report "Mini-plant for the production of dry mortar of the TURBOMIX series" at the BaltiMix conference	CCC TURBOMIX 500 plant. Ali-Yurt, Ingushetia. The process of packing the finished mixture into valve bags.
Mini plant TURBOMIX 500 for the production of dry building mixtures: Company production area	Mini plant for the production of dry building mixtures of the TURBOMIX series
	Plant of dry mixes produced by Stroymekhanika MP for the SIKA-Kazakhstan company in Alma-Ata.
Plant for the production of complex dry mixes produced by MP Stroymechanika

Machine-building enterprise "Stroymekhanika" is one of the largest domestic developers and manufacturers of professional equipment for the production of dry building mixtures. We produce products that meet the most modern requirements and are responsible for their quality. As part of the production lines, components from leading world manufacturers are used. Before being sent to the customer, all equipment undergoes a node-by-unit run-in. A powerful system is developing in the structure of the enterprise technical support, ready to provide assistance on the first call of the client. Therefore, the consumer can be sure that the equipment ordered by him from Stroymekhanika will work for a long time, without fail and efficiently.

Description of mini-plant TURBOMIX 300.
The TURBOMIX 300 compact plant for the production of dry building mixtures is a complete production line built according to the modular principle. It includes the following modules:
- dosing, mixing and unloading module;
- valve-type bagging module.

An important design feature of the mini-factory is the ability to install a lifting mechanism (supplied separately), designed for assembly or disassembly of components and assemblies of the plant, as well as their Maintenance during operation.

Technical characteristics of mini-plant TURBOMIX 300

Productivity, t/h	until 3
Number of mix recipes, pcs	not limited
Astringents	portland cement, fluff lime, gypsum, slag-alkali
Aggregate	quartz sand, ash, slag, chalk, talc, etc.
Dosing of raw materials	weight
Dosing and injection of additives	weight (manual/automated)
Finished product packaging	in valve bags from 10 to 50 kg
Installed power, kW	from 20
Supply voltage, V	380
Current frequency, Hz	50
Compressed air pressure, atm	6
Compressed air consumption, l/min	no more than 300
Minimum temperature of incoming raw material, °C	not lower than +10
Maximum temperature of incoming raw material, °C	no higher than +80
Humidity of raw materials used, %	0,1
Binder silo volume	at the request of the customer
Volume of dispenser bunkers, m³	0,4
Finished product hopper volume, m³	0,4

The TURBOMIX 300 mini-plant kit includes the following components and assemblies:

Optional equipment:

The package also includes:
- operating manuals for the equipment included in the complex;
- recipe guide "Dry construction mixes".

Additionally, at the request of the customer are provided:
- services of supervised installation and commissioning of equipment;
- service maintenance(under a separate agreement).

Feedback on the business plan
"Production of ceramic tiles"

Received an investment loan in the amount of 280 million rubles for a period of 7 years. The business plan included detailed description market conditions, calculation of revenue and costs, break-even points. The project was accepted by the bank without modifications.

Voloskov N.N.,

financial director
LLC "New Line"

Feedback on the business plan
"Production stretch ceilings»

A well-executed business plan made it possible to attract investments for the opening of a shop for the production of stretch ceilings in the amount of 25 million rubles. Professionalism and scrupulousness to details made it possible to positively resolve the issue of financing.

Evstafiev I.D.,

Favorit LLC

Feedback on the business plan
"Gypsum board production"

Thanks to the high-quality and meticulous work done, my partners and I saw the potential bottlenecks of the project, which we did not find during our own express analysis. As a result, an additional working capital reserve was laid down.

Zheldikov A.V.

Saint Petersburg

Feedback on the business plan
"Asphalt Concrete Plant"

We express our gratitude for the work done on the development of the Asphalt Concrete Plant business plan. As a result, this allowed us to take out a loan for 352 million rubles.

Sergeev P.V.

Krasnodar city

Summary

The high demand for dry mixes in construction has long been a proven fact. A business plan for dry mixes implies a detailed description of the steps to organize an enterprise for the production of dry mixes and calculations of plant performance indicators.

The production capacity of the facility will be about products: polymer, gypsum and cement mixtures. The buyers of the goods will be wholesale buyers, including construction companies, specialized retail chains, etc.

Payback - about 3 years.

Summary.
Characteristics of the concept.
Description of the production process.
Schedule for the construction of the plant.
Organizational and legal issues.
Strategy of work with customers, revenue forecast.
Current operating costs.
Calculation of the break-even point and other operational indicators.
Assessment of the sensitivity of the project to risk factors.
Financial and investment indicators.
Conclusions.

What is the purpose of a business plan?

To form an algorithm of actions to launch a business, taking into account all calculations on market analysis and preliminary calculations.
To identify the "pain points" of the project. This will help to foresee various scenarios and plan the appropriate steps in each of them.
To apply to a commercial bank for a loan.
To assess the feasibility of business development in one format or another.

Dry Mix Business Plan Example

Select
suitable option

Standard	extended With financial calculations with Excel financial model	extended with adjustments
Standard business plan		Expanded dry mix business plan with full business analysis and 5 year financial plan
		Detailed financial model of dry mixes
	Break even point calculation	Analysis of profit and profitability in the context of individual business areas and products Analysis of business risks and margin of safety in terms of sales volume, cost and credit load Sales forecast quarterly for 5 years Cost forecast quarterly for 5 years Calculation of conditions for obtaining and repaying a loan Break even point calculation Movement Report Money quarterly for 5 years Analysis of financial and investment indicators
		Adjustment of the business plan to your figures by our analysts within 5 working days
Business plan volume: 30 pages.	Business plan volume: 80 pages.	Business plan volume: 80 pages.
10 000 rub.	20 000 rub.	39 000 rub.

This kit is ideal for those who need a business plan to get a loan or attract investments.

Description

The advanced business plan includes a dry mix financial model in Excel format.

The business plan was developed taking into account the practice of evaluating projects in Russian banks, as well as taking into account the requirements of investors and entrepreneurship support funds in the Russian Federation. It will justify management decisions about investing in the creation and development of dry mixes, to predict it financial results and assess risks.

A full description of the business plan can be downloaded from the link:

Content

To view the content, download the file:

Tables and graphs

To get acquainted with the list of tables, graphs and diagrams, see the file:

Payment and delivery

You can pay in the following ways:

Bank cards (Russia)
Electronic money
Terminals and communication salons
Money transfers
Bank cards (International)

Sending a business plan and financial model:

Sending is carried out within 24 hours after payment to your email address.

Business organization

Dry mixes are very actively used in construction and repair work. They are good because they are easy to use, they do not require a lot of space for storage, there is no need to mix the components yourself. In order to successfully start in this line of business, be sure to prepare a good dry mix business plan.

Stages of business organization:

Marketing analysis of the environment.
Development of an action strategy.
Selection of a site for the construction of the plant.
Carrying out construction and installation works.
Purchase of equipment.
Hiring.
The choice of suppliers of raw materials and the achievement of agreements on cooperation.
Development of the concept of attracting customers.
Start.

When organizing an enterprise, keep in mind that the competition in the market is quite high, so it makes sense to start production, focusing on the domestic market of the region, then your competitive advantage there will be a low amount of transport and overhead costs, and, as a result, a decrease in the price of finished products.

Market analysis and dry mix project description

Even despite the crisis in the economy, which also affected the construction market, the production of dry mixes is growing, although in recent years it has not been as active as before. The leader in the production and consumption of dry mixes is the Central Federal District, especially Moscow and the Moscow Region. At the same time, there is also interest in this type of materials in other regions.

Produced goods/services

Gypsum, polymer and cement dry mixes.

Potential clients

Construction companies, large and small specialized retail chains and stores, etc.

Calculations for opening a plant for the production of dry building mixtures are presented below in a sample business plan.

Financial part of the dry mix business plan

Investments:

Attachments	Timing	Amount, thousand rubles
Organization registration, paperwork
Design work
Plant construction
Conducting communications (electricity, water supply, etc.)
Finishing events
Procurement of equipment and other items of equipment
Obtaining the necessary permits
Acquisition of raw materials (for the first time)

Other costs

An example of a business plan for an enterprise for dry building mixtures suggests that investments in the business will amount to about 30 million rubles. rubles.

Income:

The annual revenue will be about 30 - 40 million rubles.

Expenses:

Annual expenses - an average of 22 - 28 million rubles.

Profit, payback and profitability of the business:

The payback period is about 3 years, and the profitability is 28%.

Conclusions:

The production of dry mixes is a highly profitable activity, which is also in great demand among consumers. Choosing the right territory for locating the enterprise, finding stable suppliers and buyers, building competent logistics, ensuring uninterrupted production - a high-quality business plan will allow you to handle these and many other issues.

Download the business plan template and financial model template and you will be able to:

Relying solely on your own strength, calculate the project figures that will allow you to adequately assess the prospects for business development.
Save more than 150 thousand rubles on the development of the document.
Convince bank employees or investors of the expediency of supporting your particular undertaking.
Organize profitable interaction with suppliers and buyers.
Prioritize activities and oversee each stage of the plan.

The brilliant American entrepreneur Thomas Watson said: "Business is a game, the greatest game in the world - if you know how to play it." A good business plan will allow you to understand the rules of this game in detail and make the right management decisions. Good luck to you.

Benefits of dry mixes

Saving time and space. If you need to quickly build a house, every minute counts. Dry mixes allow you to get the right amount of solution in a few minutes. When dry, the material does not deteriorate, it does not need to be stored directly on the construction site, it can be used when the need arises.
Logistics optimization. At a large facility, the solution is constantly running out, new raw materials are needed. Dry mixes allow you to reduce logistics costs, as the mix can be stored next to the construction site, diluted when the situation requires it. In addition, there is no need to worry about the quality and freshness of the transported solution.
High quality. As a result, you get a first-class solution, since the technology for the production of dry mixes requires strict adherence to a standardized recipe.

Dry mix equipment

The production of dry building mixes requires modern equipment. Traditionally, a production line is used for this, which consists of the following elements:

Mixer. Used for mixing raw materials.
Packing bunker. The finished mixture is fed here for distribution into containers.
Lift.
dispenser.
Work site.
Automatic auger.

It should also be remembered that pallets and electronic scales must be purchased separately, although some modern models already have them in their composition.

You can successfully organize business, production of dry mixes is a topical area that has not lost its popularity for many years, and will always stay in the top, since construction works go constantly.

On our website, a wide range of different production lines is available for you, among which you can see the following models:

Mini plant. Designed for a fairly large-scale production with the ability to produce up to 5 tons per day. Can be placed in fairly small areas, all processes are controlled manually.
Mini-factory for 10 tons. Production is organized according to the type of conveyor, you can work without interruptions and stops, producing high-quality building mixtures.
Line for the production of dry mixes. Modern models allow full automation of production. Up to 40 tons of dry mixes can pass through the line per day. This equipment is most commonly used for gypsum plasters.

Our site presents products from leading manufacturers of the market. By calling us, you can get detailed advice on technical specifications our experts will help you choose best option, based on the parameters of your room and the desired results.


	Dry mix production video

This line is designed for the production of building mixtures of various composition and purpose. Production up to 5 tons is possible finished products for one shift. The low cost of this line is due to the need to perform all dosing operations and transport raw material components manually.

The advantage of this line is the small size of the required site - a workshop of 200 m 2 will be quite enough to establish production.

This great option for small businesses, because it does not require special costs and includes all stages of production, i.e. from the available components, you can immediately get a product ready for sale.


Dimensions, L×W×H, mm	1700×1600×1000
Power	16
vibrating sieve
Dimensions, L×W×H, mm	1810×810×900
Productivity, m³/h	1-5
Mixer
Volume, l	150
power, kWt	4.0
Packer with receiving hopper
Productivity, t/cm	10
screw conveyor
Length, mm	4500
Cost, rub.	560 000

Line with a capacity of 10/15 tons per shift MZ-10T/M3-15T

The line is used for the production of dry building mixtures in the amount of 10 or 15 tons per shift, depending on the modification of the equipment. In the line, designed for 10 tons, a mixer is installed, which mixes the components of the mixture, with a volume of 150 liters and is powered by an electric motor with a power of 4 kW.

To transport the mixture along the line, a screw container is provided, driven by a 3 kW motor, and designed to transfer components over a distance of up to 4.5 m.

The low cost, ease of maintenance and significant performance have made this line popular in small and medium-sized enterprises engaged in the production of building mixtures.

Sand drying oven, electric
Dimensions, L×W×H, mm	1700×1600×1000
Power	38.4
Productivity, kg/h	500 (250x2)
vibrating sieve
Dimensions, L×W×H, mm	1810×810×900
Productivity, m/h	1-5
Mixer
Volume, l	150
power, kWt	4
Packer with receiving hopper
Productivity, t/shift	10
screw conveyor
power, kWt	3
Length, mm	4500
Platform with fencing, L×W×H	2500×2500×2000

Productivity, tons/shift	15
Mobile dosing hopper
Compressor	2.2 kW, up to 10 atm
The cost of the line with a capacity of 10 tons per shift, rub.	650 000
The cost of the line with a capacity of 15 tons per shift, rub.	850 000

The line with a capacity of 15 t/shift uses a screw furnace with a vibratory feeder.

Line for the production of dry mixes 20 tons per shift M3-20T

A feature of this line is the presence of a dosing unit in it, which allows you to achieve an impressive performance of 20 tons of dry mixes. Designed for the production of mixtures consisting of gypsum and cement components. The semi-automatic line MZ-20T is equipped with a horizontal mixer with a manual slide gate, designed for a load of 300 liters.

The dosing hopper holds up to 350 liters of dry ingredients. Six-meter screw feeders in the amount of three pieces provide automatic feeding of components into .

A filling plant is also provided, which allows the production of up to 200 bags of mixture per hour.

Unpacker "Big-Bags" 2 pcs.
dimensions	2500×1540×1540
Mixer horizontal, with manual slide gate
300
Electric motor power, kW	4
Dimensions, L×W×H, mm	1993×1044×1729
Weight, kg	300
Dosing hopper on load cells (with manual butterfly valve)
Capacity, l	350
Screw feeder (3 pcs.)
Length, mm	6000
Installed power, kW	3
Packing unit with receiving hopper
Productivity, bags/h	200
Compressor, platform scales	Excluded
Technical documentation (TU, technical regulations, recipes, safety instructions)	included
Cost, rub.	1 300 000

Line for the production of dry mixes 40 tons per shift M3-40T

The high-power semi-automatic line is designed for the production of dry mixes from gypsum and sand-cement bases. The set includes 3 unpacking units, each of which has dimensions of 2500×15440×1540 mm, 1 horizontal mixer per 0.5 m 3 , as well as 3 screw conveyors of 4.5 m each for supplying mixtures to the units.

In addition, 1 more powerful conveyor is also provided with a size of 4.5 m.

A weight batcher for 0.6 m 3 is installed, a trowel and a compressor (ordered separately), designed for 100 liters.

Specifications:

Name of equipment	Quantity, pcs.	Specifications
Installation of unpacking "Big-Bags"	3
Mixer horizontal	1	V \u003d 0.5 m 3 P \u003d 11 kW
screw conveyor	3	P = 3 kW Length, mm - 4500
screw conveyor	1	P = 4.0 kW Length, mm - 4500
Weighing batcher on load cells	1	V \u003d 0.6 m 3
Remote Control	1
"Big-Bags" packing plant with control cabinet	1	Overall dimensions of the station (H×L×W), mm 2500×1540×1540
Compressor (not included)	1	P \u003d 2.2 kW, V \u003d 100 l
Cost, rub.		1 500 000

The package includes: specifications, technological regulations, recipes (adhesive mixtures, plasters, putties, self-leveling floors, grouts, cement-sand mixture), safety instructions, test reports.

Entrepreneurial business related to the production of dry mixes can suit both experienced entrepreneurs and those who have just started their activities. This idea characterized by a high level of payback, as well as relevance in almost all cities of the country. That is why it is profitable production dry building mixes. business plan and all necessary documentation to organize your own enterprise for creating mixtures can be found already and in the finished state. However, you can do it yourself.

What needs to be done to properly organize the project?

In order to implement a project to create mixtures, you should get acquainted with the technology that is inherent in this variety. entrepreneurial activity. It will also be necessary to buy equipment, find permanent suppliers of raw materials. After that, it will be possible to start organizing the production of dry building mixtures. The business plan should act as the main documentation.

Advantages of the implementation of the finished material

In the construction industry, dry mixes are used almost constantly. It should also be understood that you can always purchase ready-made products and simply sell them. Such mixtures have a large number of advantages compared to other materials.

Savings in both time and space. No need to purchase components, store and mix them
Even the most complex components in their composition can always be bought.
Money will be saved.

What is needed to organize a business?

Before you open a business, you need to think about all the difficulties that may arise. The main difficulty is the search for those people who will buy products from the entrepreneur. In addition, you will need to register your business activity.

However, this problem is not so difficult to solve. As legal form it is worth choosing an LLC, since for the most part the cooperation will be carried out with legal entities. In order to establish the production of this type of sand, you will need to obtain a certificate from the fire service and a permit from the SES.

The payback of entrepreneurial activity will occur after about six months of active work. In some situations, by producing colored sand and other types of dry mixes, entrepreneurs pay for their business in just a few months. Profitability in some cases reaches 150 percent.

What can be said about the equipment?

The complex of a typical set of equipment includes the following devices: a vibrating container, a drying oven, a small intermediate hopper, a working platform, a batcher, a receiving hopper, a weighing hopper. You will also need a mixer, a lifter, an intermediate hopper, a vibrating screen and a loader.

In that situation, if you decide to start your own business and the production of dry building mixtures was chosen as the direction, the business plan must be prepared with sufficient quality. It should indicate the restrictions from an economic point of view.

In other words, the entrepreneur must take into account the need to purchase a technological line on credit. In addition, you can purchase a ready-made plant for creating mixtures. Currently, there are no problems with this.

Key points to consider

It is necessary to take into account some parameters for those who plan to start the production of dry building mixtures. The business plan should reflect such nuances as the storage of powders, the dosage of components, drying, grinding, aspiration, packaging, etc. The process of creating products is the need for high-quality mixing of all components used, both basic and additional. The dosage should be taken into account, as well as the packaging of the final product.

A few words about technology

The production of building mixtures should begin with loading sand into a special vibrating container. After that, the material is transferred to the drying oven. After processing, the component is transferred to the vibrating screen through the use of a feeder. After that, the raw material passes into the intermediate hopper, from which it is subsequently loaded into the weigh hopper with the help of a vertical lift.

The creation of mixtures also involves the supply of cement, which occurs from a small intermediate hopper through the use of a hoist. The addition of additional components that define all the main characteristics of the final product is made from the job site.

Then the mixture in the finished state passes into the receiving hopper. After it, the material is sent to the dispenser, which reloads the finished product into special valve bags. When choosing equipment for the production of mixtures, you should pay all your attention to the volume that the mixer and hopper have. You will also need to take into account the frequency with which this device rotates, and its power.

The main criterion for the competent organization of the enterprise

Many criteria can influence the development of entrepreneurial activity. Therefore, it is quite important to draw up a good business project. Only in such a situation can one hope for a big profit. And over time, you can expand and start, for example, producing colored gravel or other types of building materials.

What economic costs will you face?

However, costs must also be considered. In order to buy equipment, you will need to spend about two million rubles. About 20,000 will be spent on renting the premises per month. Up to 600 thousand rubles will be required for transportation, as well as for the purchase of raw materials. On wages employees will spend about a hundred thousand rubles. By calculating all these amounts, you can get the minimum value of the initial capital.